Metal USB flash drive

What is the metal usb flash drive?

Metal USB drives refer to flash drives with metal casings, primarily made from common materials such as aluminum alloy, stainless steel, and zinc alloy. Their internal core storage components are identical to standard USB drives. Metal USB drives have consistently been the most popular material choice for flash drives.

Compared to ordinary plastic USB drives, metal USB drives offer three significant advantages: first, the metal material is exceptionally durable; second, it provides superior heat dissipation stability; and third, it allows for the creation of diverse designs.

YOUSAN is China’s premier manufacturer and supplier of metal USB drives, offering 3 distinct material categories: aluminum USB drives, stainless steel USB drives, and zinc alloy USB drives. Our current lineup features over 200 distinct styles.There are almost no stainless steel USB drives on the market.

– Low density (2.7-2.9 g/cm³), lightweight
– High strength (6061-T6 tensile strength reaches 310 MPa), approaching that of high-grade steel
– Naturally forms a dense oxide layer on the surface, offering strong corrosion resistance
– Requires CNC machining, extrusion, and other processes, which are time-consuming and costly but enable high precision and a refined texture
– Surface treatment primarily involves oxidation, ensuring color stability.
– High thermal conductivity (167 W/(m·K), e.g., 6061 aluminum alloy)
– High recyclability (over 90% recovery rate) with no risk of heavy metal contamination.

Very Light

aluminum USB drives typically weigh only 10–15 grams.

Many Colors

Aluminum USB drives can be oxidized into vibrant colors.

Wire Drawing Process

Aluminum USB with Brushed Finish Anti-Fingerprint Coating

YOUSAN is China’s premier manufacturer and supplier of metal USB drives, offering 3 distinct material categories: aluminum USB drives, stainless steel USB drives, and zinc alloy USB drives. Our current lineup features over 200 distinct styles.There are almost no stainless steel USB drives on the market.

– High density (6.6-7.2 g/cm³), approximately 2.5 times heavier than aluminum alloy
– Relatively high hardness (70-80 HB), but poor toughness
– Forms a zinc oxide film upon oxidation, prone to corrosion in humid environments.
– Suitable for die casting, enabling rapid production of complex shapes
– Surfaces typically treated with electroplating
– Low thermal conductivity (approx. 110 W/(m·K))
– May contain hazardous substances like lead and cadmium during production, requiring RoHS compliance
– More competitive unit pricing in mass production

Very Textured

Zinc Alloy USB drives typically weigh 20–30 grams.

Complex Shapes

custom shapes (cartoon, brand logos in 3D carving)

Cheaper Price

The mold cost is only 1/3 of that for aluminum CNC machining.

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How to customize logos on metal USB drives? There are primarily four methods for customizing logos on metal USB drives. Laser engraving and silk-screen printing are the most popular choices. YOUSAN Metal USB Drive Factory offers free design services.

​Laser Engraving Logo

The most popular logo customization method is laser engraving, ideal for simple logos with clean lines.

Colorful Printing Logo

For logos with multiple colors, screen printing or color printing is typically chosen, with screen printing yielding superior results.

Metal USB Mold

YOUSAN offers custom mold for metal USB drives. If you want unique shapes and designs, we can custom molds for orders of 2000 pcs.

Epoxy Resin Logo

The resin coating process for zinc alloy USB flash drives is also an excellent choice. This is a specialized technique,

YOUSAN provide free design and free sample for your want

Metal USB Flash Drive Customers

YOUSAN Metal USB flash drive Factory, with 15 years of production experience, has accumulated over 1,000 custom metal USB designs. Below is a partial showcase; contact customer service to view more styles.
Bottle-Opener-USB-Flash-Drive1

Metal USB Flash Drive FAQ

Common capacities for metal USB drives range from 4GB to 1TB, with mainstream options concentrated between 32GB and 256GB. Different capacities cater to distinct usage scenarios:
I. Entry-Level Capacity (4GB–16GB)
Common specifications: 4GB, 8GB, 16GB
Suitable scenarios: Storing only small files such as simple documents (Word/Excel), drivers, small images (JPG format), and short audio clips (MP3).
Characteristics: Small capacity, low price (typically ¥20-50), but increasingly replaced by larger capacities. Suitable only for minimal needs (e.g., booting legacy devices, temporarily transferring small files).
II. Mainstream Capacity (32GB-256GB)
Common specifications: 32GB, 64GB, 128GB, 256GB
Use Cases: Meets most users’ daily needs, including
Daily Office Work: Storing large volumes of documents, PPTs, PDFs, and even small videos (e.g., meeting recordings);
Personal Use: Storing phone photos/videos (approx. 1000 HD photos = 10GB, 1 hour of short video = 5-8GB), car music (hundreds of songs = 5-10GB);
Light Creative Work: Storing design drafts (small PSD files), student assignments, etc.
Features: Offers the best value for money, typically priced between 50-200 RMB. This is the highest-selling capacity range in the market, compatible with the vast majority of computers, smartphones, and in-car devices.

Material Selection
Aluminum Alloy: Lightweight and wear-resistant, suitable for laser engraving, commonly used in business gifts.
Stainless Steel: Highly corrosion-resistant with a substantial feel, but more challenging to process and higher in cost.
Zinc Alloy: Capable of die-casting intricate shapes (e.g., bullet heads, five-pointed stars), ideal for creative designs, though relatively heavy.

Laser Engraving: Permanently etches patterns onto metal surfaces with 20-year color retention, ideal for minimalist logos or text.
Screen Printing / Color Printing: Capable of multi-color designs, though color saturation and durability slightly inferior to laser engraving; suitable for simple color blocks.
Anodizing: Achieves colors beyond the metal’s natural hue (e.g., deep space gray, iridescent purple) through electrolytic coloring. Offers long-lasting color and scratch resistance.
Special Processes: Such as openwork engraving (Chinese-style screen designs) and enamel filling (vintage texture), which require mold development.

Get A Quote In Less Than 15 Minutes

At YOUSAN, we will offer you top before & after sale support, including 3D drawing of product design, sample, preloading service and more for free.

Get Wholesale Prices & Custom Requests

Contact Us Right Now, Get Reply Today,whtasapp:86-13826586481,E-mail:sales@yousanusb.com

*We respect your confidentiality and all information are protected.

Get Wholesale Prices & Custom Requests

Contact Us Right Now, Get Reply Today,whtasapp:86-13826586481,E-mail:sales@yousanusb.com

*We respect your confidentiality and all information are protected.